Replacement Sign Faces

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Replacement Sign Faces to Make Old Signs Look New Again

  • Enduring Value
    Replacement plastic sign faces are designed to last. You can choose from a variety of options, all with distinctive looks that will last long-term. You don't need to replace them often, you can count on these signs to provide enduring value for years to come. You can use our pricing calculator too.
  • Any Custom Size
    We have a wide variety of faces to choose from, so you can find the perfect one for your business. Select any custom size to promote your brand and message that will make your business stand out.
  • Three Style Options
    You can choose from flat, pan formed sign faces, or pan and embossed sign replacements. Each of these styles has its own benefits that you should consider when making your decision. The flat sign is the most cost-effective option. The pan molded style sign is better if you want a more professional appearance because it has a higher quality finish. The pan and embossed style is more expensive because it requires more labor to produce and has the highest quality finish.
  • Don’t Over-Buy or Under-Buy!™
    It's important to buy signs in a way that balances both cost and quality. Over-buying replacement signs will hurt your budget while under-buying leads to signs that are not durable or looks bad. Here at TheSignChef, we don't want to compromise quality by producing cheaper signs.
  • Design Satisfaction Guaranteed or Your Money Back!
    Free proofs are provided for your review and approval prior to production. We take design satisfaction guaranteed seriously, so you can be sure that you'll be happy with your new sign face.

Manufacturing Custom Signs & Letters Since 1987

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The beautiful colors on your new Aluminum Signs

When the sun starts frying

the beautiful colors on your new Replacement Sign Faces, which level of Solar Protection will your signs need?

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Product Information for Replacement Sign Faces


 You can use nearly any design, artwork, logo, or text for your signs.

Available design options:

  • PMS color match
  • Custom hole placement
  • Custom Shapes
  • Rounded corners



There are two options for applying color to your sign face replacement. We can print your design onto translucent vinyl in full color, laminate it and then apply it to the sign face. Because the artwork is applied to the surface of the sign, it will be exposed to the elements and be more prone to damage.

The other option is to reverse print your design onto clear Lexan in three layers. This option provides better protection and will have longer-lasting vibrancy but an additional charge will be incurred.



  • Completely Flat - The standard thickness of a plastic replacement sign face is 3/16”. A completely flat sign retains this thickness throughout with no raised elements. This style is the least expensive.
  •  Pan Molded - This style describes a sign surface that extends out beyond its lighted cabinet. Some people say this style looks like the face is “bubbled out.”
  •  Pan and Embossed - This type of sign is similar to the Pan Molded style, as its face “bubbles out” but it takes a step further with raised letters or graphics.



Since lighted signage is often found outdoors, it is important that the material you choose is durable. It must outlast wind, rain, or anything that Mother Nature may throw at it.

Replacement Sign Faces are available in three levels of durability:

  • Good - Acrylic and Plexiglas
  • Better - High Impact Acrysteel and Acrylite SG
  • Best - Super Impact Lexan, Lexan SG, and Polycarbonate

The Acrylic and Plexiglas plastic replacement sign face is a popular choice for outdoor illuminated signage. Signs made from this material are cut to order from 4’ x 8’ sheets to fit your unique, individual needs. This material is also available in oversize sheets on special orders.

Acrylic and Plexiglas plastic Replacement Sign Face sheeting can crack or break under stress.

If you need a high-impact plastic sign material or a sign larger than 4’ x 8’, we highly recommend the following:

  • Acrysteel Plastic has 10 times the impact strength of standard acrylic or Plexiglas Plastic. With enhanced break resistance, Acrysteel and Acrylite SG are among the most popular materials used for a replacement sign
  • Lexan Plastic is an uncommonly strong sign material that has 50 times the impact strength of standard Acrylic or Plexiglas Plastic. Lexan is so tough, it’s used as bullet-proof glass!
  • Acrysteel and Lexan plastic replacement sign faces are commonly used for larger signs, especially outdoor LED or lighted signs. In “high risk” applications where breakage is more likely to occur, we recommend Lexan over any other plastic sign material.

Upgrade Your Business With Commercial Plastic Sign Faces!

Does your business have a need for a different outdoor lighted sign than what you currently use? Is your company is changing its identity? Maybe your sign needs updated information?

A lighted sign face works for you long after the sun has gone down. Use lighted sign inserts to change the look, update your information, or customize your sign.

Regardless of the reason, one thing is likely true… you don't want to replace the entire sign.

And that's where we come in. makes custom replacement panels for outdoor signs that you can insert into your current lighted sign cabinet. Talk about a facelift!


Your new signs can be readily produced in:

  • Any Size (including JUMBO sizes)
  • Any Thickness
  • Any Color
  • Any Style
  • Any Finish
  • And in any quantity, even if it's just one!

You never have to settle for cookie cutter sizes or designs again because your new signage can now be quickly made to match the exact style and look you want!



Sometimes, all you want is the bottom line!

  • Our online pricing tool instantly calculates the exact prices on Lighted Face Signs.
  • At shipping for all indoor and outdoor signs is free for orders within the continental US greater than $125 for ground and greater than $400 for freight.
  • Orders outside the state of South Carolina are tax-free!
  •  We do offer quantity breaks at 1, 2, 3, 4, 5, 10, 15, 20, 25, 50, 100, 250, 500, 1000, 2500 and 5000.


 Our replacement sign faces can easily be inserted into your current lighted sign cabinet. We custom make them that way.  Give us a call to see how we can make a sign that can be easily installed into your current fixture 1.800.899.6272.


We can cut your Replacement Sign Faces into some custom shapes and sizes. Custom shapes may require a template and are priced by order.

Pictured below are a few custom sign shapes, if you need a unique shape, let us know.

Custom Sign Shapes



Big or Small, We Do It All!

While most sign companies are setting limits to what size your sign can be, we are making lighted sign faces in every size. Just let us know and we'll make sure to get you any size Lighted Face Sign you need.

The most popular sizes available for custom Lighted Face Signs are as follows:

  • 2' x 3'
  • 2' x 4'
  • 3' x 4'
  • 4' x 4'
  • 4' x 8'
  • 5' x 10'

Excellence Guaranteed.

Frequently Asked Questions about Replacement Sign Faces

Once you approve your proof, we usually have your replacement signs produced and ready to ship within two to four business days.

Large orders and special requests normally ship in two weeks. If your order is time sensitive, please share your deadline with Customer Service at 800.899.6272.


Any sign faces order over $300 includes free shipping. For details on rush shipping, please call Customer Service at 800.899.6272.

The minimum order quantity for a replacement panels is one.

We do offer quantity discounts for two or more replacement sign faces. The more sign faces you purchase in one order, the greater your savings.

Severe weather can damage your sign and cause it to fall down. High winds can knock over your sign and damage it. Rock or bottle damage can also occur if the sign is struck by something thrown from a distance, though this is rarely problem outside places with frequent vandalism.

The price for replacement plastic sign faces range from $400 up to $4,800 per face. The overall size, number of colors and other options (like raised letters) will affect the final price. Please contact us for a Free Quote based on your size requirements.


We would be happy to rush the processing of your sign replacement. The fastest way for us to help you with a rush order is for you to call Customer Service at 800.899.6272.


You can choose almost any layout or color combination you want for your sign face. Our team of experts can also help you in designing your sign for FREE.

If your Replacement Sign Face arrives broken or with production defects, please contact Customer Service at 800.899.6272 or email immediately.

Manufacturing defects fall within our Workmanship Guarantee, so we will replace your sign free of charge.

Lexan is a very popular material for sign faces because it is resistant to weathering, UV radiation, and fading. Lexan signs a clear surface that makes them visible from a distance. Because they are so durable, Lexan signs are a popular choice for outdoor signage. 

35+ Years of Custom Signage Experience

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